Skip to main content
Case Studies
Media
Careers
Contact
search results
Sorry, but nothing matched your search terms. Sorry, but nothing matched your search terms. Sorry, but nothing matched your search terms.
Sorry, but we cannot handle your search query now. Please, try again later! Sorry, but we cannot handle your search query now. Please, try again later! Sorry, but we cannot handle your search query now. Please, try again later!
Search suggestions

Product engineering

Scroll
dark
Contact Us

Select a service to find out more

We design and deliver real-world solutions with the power of AI

As products become more complex and intelligent, with tighter delays, fewer resources and stricter regulations, the challenge is to build quality in from the very beginning, avoiding costly late-stage rework or critical safety design flaws.
 
At Expleo, we offer comprehensive product engineering services for the automotive, aerospace, defence, railway, and energy sectors. From the final design of complex systems to certifications delivered on time and within budget, we make sure products perform as expected in the hands of end users, and we apply AI to streamline the development process.
 
From lighter airframes to ADAS systems, AI-based virtual sensors or RAMS–cybersecurity frameworks that secure regulatory compliance, our engineering experts, paired with hands-on AI know-how, support you across every step of your product development journey.

Explore related services

Embedded system design & validation

Embedded system design & validation ​​

With our experience in end-to-end embedded product development, we help clients design and develop integrated solutions that combine advanced microcontrollers, intelligent sensors, and real-time processing algorithms.

What we cover

  • End-to-end embedded system development: architecture, design, integration and validation​
  • Dedicated engineering solutions for ADAS, infotainment, connectivity, ​
  • Automotive, Avionics, new Space & AIT and signalling
learn more

Shift to Software-defined everything​

Shift to Software-defined everything​

We help clients design and develop software-defined products, enabling continuous updates and integration of new features through software, leading to better customer experiences.​

What we cover

  • Systems engineering for software-defined products​
  • Software development (embedded + offboard)​
learn more

MBSE & MBD​

MBSE & MBD​

We use Model-Based Systems Engineering (MBSE) and Model-Based Design (MBD) throughout the systems engineering and embedded software development life cycle to improve system quality, consistency, robustness, reusability, and traceability..​

What we cover

  • Requirement management with MBSE​
  • Systems architecture design with MBSE
  • Embedded software development with MBD
learn more

Electronics & electrical design​

Electronics & electrical design​

We design electronic products, embedded computers, optical & microwave electronics, and connections such as wiring harnesses, taking client’s ideas from concept to small series production.

What we cover

  • Electronics development «Build-2-Spec»: digital, FPGA, analog, power, optical and microwave.
  • Prototype electrical design: electrical system architecture, wiring harness design, EMC compliance and thermal management”
learn more

Simulation & analysis of complex structure​

Simulation & analysis of complex structure​​

We create large detailed FEM models for complex structure (multiple parts and connections), in reduced time and cost, thanks to the DevOps approach by using a collaborative platform.​

What we cover

  • MESH factory (from CAD to large DFEM – detailed finite elements model)​
  • Structural analysis​
  • Methods & tools development​
  • Expertise support in modelling
learn more

High-grade surface plastic solutions 

High-grade surface plastic solutions

We deliver production-ready designs ​​for high-quality plastic & composite components​​ that end users see, touch or engage with.​​

What we cover

  • Studio engineering
  • Function development
  • Expertise support
  • Training
learn more
https://expleo.com/global/en/services/product-engineering/high-grade-surface-plastic-solutions/

RAMS & FuSa of complex systems​

RAMS & FuSa of complex systems​

We provide reliability, availability, maintainability, safety (RAMS), and Functional Safety (FuSa) analysis for a product or system to identify, reduce and manage risks.

What we cover

  • RAMS and functional safety analysis for a new product ​
  • RAMS and functional safety analysis for a product evolution​
  • Audit and cost estimation for strategic decision making
learn more

Flying engineers for embedded systems​

Flying engineers for embedded systems​

Our embedded systems engineering team travels worldwide to provide emergency diagnostic, troubleshooting, test, and commissioning services for any means of transportation (e.g. car, train, and aircraft) and electronic products.

What we cover

  • Diagnostics and troubleshooting for prototypes​
  • Diagnostics and troubleshooting for end-of-line and in-service products​
  • Testing and commissioning
learn more
Our Work

Case Studies

Expleo SafeHubs Campus Solution
A woman in a white blouse and light blazer stands outdoors at night, looking down and smiling at her phone. The background is illuminated with colorful city lights and vibrant neon signs, creating a lively urban atmosphere.
Digital transformationData science & cybersecurityInnovation and R&D

Expleo SafeHubs Campus Solution

Dramatically reducing simulation testing time for an aerospace manufacturer.
Four engineers in blue coveralls inspect and repair a large jet engine inside an aircraft hangar, using tools and ladders around the exposed engine while the airplane is parked indoors.
Industry 4.0Business transformationData science & cybersecurityEngineering and design

Dramatically reducing simulation testing time for an aerospace manufacturer.

view more case studies

Contact us to learn how Expleo can help you

Customers we work with

The image shows the AIRBUS logo in bold, gray capital letters on a light gray background.
The image shows the Allianz logo with the word "Allianz" in gray letters, followed by a circular icon containing three vertical bars, also in gray, on a light background.
The image shows the words "BMW GROUP" in bold, gray, uppercase letters on a light gray background.
A simple, gray, stylized "M" resembling the McDonald's golden arches logo on a light gray background.
Contact our team

After completing the form one of our experts will get in contact with you as soon as possible.

If you are looking for job opportunities, please click here. 

Ready to see what practical building blocks you will need to successfully implement AI in your organisation?

Find out more
Three people in safety gear stand under a large jet engine surrounded by futuristic neon lights. The word "ENGINEERING(AI)" appears at the bottom of the image. The scene is modern and high-tech.