Manufacturing Quality Management
- We provide integrated quality management for manufacturing to improve end-customer satisfaction and reduce internal non-quality costs with an interdisciplinary approach encompassing product quality, process quality and digital solutions.
- We have been the top partner for leading aerospace and rail organisations for manufacturing quality and all its functions.
- We have over 20 years of experience delivering quality inspection and Quality assurance services, and over 1200 quality consultants serving 12 partners at 22 manufacturing sites across three continents.
Custom solution for your needs
We provide the right tools and resources to achieve minimal non-conformities.
Inspection
Detecting non-conformities against established standards.
- Product inspection: Non-destructive tests, Primary structure, Mechanical systems, Electrical installation, Elementary part, Incoming, Paint
- Non-conformity reporting.
Correction
Implementing measures to rectify non-conformities and prevent recurrence.
- Non-conformities analysis.
- Root cause identification and eradication.
- Continuous improvement and change management.
Prevention
Establishing processes to prevent potential non-conformities.
- Control plan design.
- Process Qualification.
- Process monitoring and operational surveillance.
Prediction
Using data to understand the causes of non-conformities better.
- Quality issue prediction through Artificial Intelligence (AI).
- AI powered product quality analytics
Trends shaping the industry:
Quality is playing an increasingly key role in both manufacturing costs and sales prices.
There is a shortage of skilled QI and QA professionals given growing product and process complexity.
High-quality products foster strong brand loyalty.
These trends are calling for high-performing production lines able to detect all product non-conformities before delivering to customers and reduce the recurrent non-conformities on the production site.
Expleo’s approach to create a synergy between our QA and QI teams, enhanced by our AI tools to reduce the number of NCs.
Trusted Quality Inspectors
- Large in-house training centre certified under the state-sponsored Qualiopi programme, trains an average of 30 individuals per day, including our customers’ employees, preparing them to commence operations with full momentum. We focus on rapid upskilling to adapt to changes in roles, technology, products, or industry demands.
- Proprietary system that effectively matches skills with requirements.
Quality assurance teams with engineering and field experience
- 650 team members specialised in quality inspection and 550 in quality assurance, based in France, Spain, Morocco, Germany, Canada and the US.
- QA teams with a mix of profiles including former quality inspectors and engineers for a complementary approach.
Leveraging data insights with artificial intelligence
- Our team of 500 data engineers and 100 data scientists focuses on solving problems by selecting the right AI technologies to help our customers achieve their goals.
- Specialised AI apps such as automated inspection with computer vision systems, product quality analytics with natural language processing tools to extract insights from quality inspection reports and coaching with GenAI for quick access to product and process information.
95% satisfaction rate among our customers
N.1 partner for leading aerospace and rail companies
1200+ quality consultants at 22 manufacturing sites across three continents
FAQ
We deliver to more than 30 countries worldwide.
We collaborate with our customers to define the most efficient model to meet their needs. This includes options such as work packages, time & material, competence centres, service centres, work units, as well as consulting or hybrid working models, all aimed at achieving optimal efficiency.
Thanks to our extensive knowledge (25+ years) we have the capability to work on a diverse array of products, production rates, and sectors. This includes handling complex products, accommodating both high and low production rates, and serving industries such as automotive, railway, healthcare and aerospace, among others.
