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Manufacturing & supply chain

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Sustain your manufacturing competitiveness, to the power of AI.
Today, even in technology-mature industries, manufacturers are under mounting pressure to outperform rivals by producing higher-quality products at speed, safely, on schedule, and at lower cost.
 
At Expleo, we help you build what matters most to you, to the power of AI. We bring decades of manufacturing engineering, IT, and data expertise, combined with hands-on AI know-how, to deliver customised solutions that solve real-world challenges.
 
Our consultants support leading organisations in the automotive, aerospace, railway, defence, and life sciences sectors to launch production, optimise operations and strengthen supply chain resilience.

Explore related services

Industrial start-up group​

Industrial start-up group​

Our multi-disciplinary launch teams support the management of all industrial players in the client’s factory during commissioning, startup and qualification phases. They lead project coordination, milestones compliance and problem solving to reach the expected serial production timeline, product quality, and process performance.

What we cover

  • Specification and line-builders selection ​
  • Commissioning management ​
  • Ramp-up and performance convergence ​
  • Problem solving and quality compliance ​
  • Process and safety compliance​
  • Qualification of the production line​
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Industrial automation system architecture & commissioning​

Industrial automation system architecture & commissioning​

We support customers in managing the specifications and integration of automation and robotics solutions to implement their production means, from defining needs to commissioning, support and maintenance.​

What we cover

  • Specifications management​
  • Supplier management & commissioning​
  • Maintenance support & recovery task force
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Supply chain assessment & recovery​​

Supply chain assessment & recovery​​

With our expertise and tools in operational excellence, we help organisations enhance their supply chain performance, ensuring resilience, cost efficiency, and rapid recovery from disruptions.​

What we cover

  • End-to-End supply chain analysis and assessments (maturity and capacity)​
  • Crisis management support (recovery and field engineering)​
  • Supply chain and quality performance management ​
  • Industrial process audits​
  • Quality KPIs and improvement action plan follow-up​​
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Sustainability & process engineering

Sustainability & process engineering

From ideation to commissioning, by using engineering and technology solutions, we help clients to create / optimise their production plant and associated sustainability challenges​.

What we cover

  • Industrial project management​
  • Engineering studies​
  • Commissioning and on-site monitoring​
  • Sustainable technology implementation​
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Industrial process design & optimisation​

Industrial process design & optimisation​

During the phases of preliminary design or operations, we help clients in creating and optimising their industrial system with our expertises in digital manufacturing simulations and manufacturing performance.​

What we cover

  • Industrial trade-offs design & manufacturing plants processes definition​
  • Production system analysis and optimisation​
  • Layout & workstations definition​
  • Ergonomics & plant logistics optimisation​
  • Factory flow & performance simulations (operations and process)​
  • Design for X, Value analysis and maintenance​
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Product industrial transfer​

Product industrial transfer

Our services are dedicated to process duplication for capabilities increasing or production carry over from a location to another of existing products. We support the Transfer of Work (ToW) management phases with global end-to-end solution, ensuring seamless integration and operational continuity.​

What we cover

  • End-to-end transfer of work: from process redesign to production restart​
  • First (FAI) & Last Article Inspection (LAI)​
  • Supplier management, commissioning, and testing
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Smart jigs & tools solutions​

Smart jigs & tools solutions​

From design to commissioning, we deliver jigs, tools, fixtures, mechanical test benches and related digital management systems, to the production lines and the testing facilities, making their operations more efficient and safer.​

What we cover

  • Rapid tooling solution design​
  • Turnkey tooling solution design and integration​
  • Turnkey test bench design and integration​
  • Implementation of digital management system (real-time geolocation and technical documentation)
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Our Work

Case Studies

Functional safety of high-voltage batteries, ADAS sensor technology and central ECU
Diagram of an electric vehicle's chassis showcasing the battery pack and motors. A charging station is connected, and a circular graphic highlights ISO 26262 certification with icons of a car, microchip, and computer screen.
Compliance & regulationMobilityQuality assurance & software development

Functional safety of high-voltage batteries, ADAS sensor technology and central ECU

Dramatically reducing simulation testing time for an aerospace manufacturer.
Four engineers in blue coveralls inspect and repair a large jet engine inside an aircraft hangar, using tools and ladders around the exposed engine while the airplane is parked indoors.
Industry 4.0Business transformationData science & cybersecurityEngineering and design

Dramatically reducing simulation testing time for an aerospace manufacturer.

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Contact us to learn how Expleo can help you

Customers we work with

The image shows the AIRBUS logo in bold, gray capital letters on a light gray background.
The image shows the Allianz logo with the word "Allianz" in gray letters, followed by a circular icon containing three vertical bars, also in gray, on a light background.
The image shows the words "BMW GROUP" in bold, gray, uppercase letters on a light gray background.
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