Who is the client?
A leading German automotive manufacturer.
Background information: ISO 26262
Functional safety (ISO 26262) plays a crucial role in the development of safe, autonomous and electrified vehicles. It focuses on eliminating the risk of harmful malfunctions in vehicle’s electrical and electronic components.
What was the problem?
When important core functional safety tasks are outsourced to external partners, trust, expertise and a methodical approach are crucial. This raises new questions regarding collaboration and comprehensive safety assurance. A leading automotive manufacturer was looking for a partner with not only deep technical expertise in ISO 26262 and specific domains, but also the ability to develop holistic safety concepts, manage suppliers and ensure the safety of critical systems, including high-voltage energy storage systems, ADAS technologies and a central ECU.
Today, Expleo supports the OEM with a multi-disciplinary team from concept to production release, going beyond a traditional supplier role to ensure end-to-end safety across software, hardware and system levels. A key focus is on high-voltage systems, where Expleo leads the monitoring of critical sub-components, including cells, converters, BMS (Battery Management System) and the entire charging system. In the area of sensor technology (LIDAR, RADAR, ultrasound) for ADAS systems and a new central ECU, we support and manage suppliers for functional safety.
Functional safety with Expleo: high-voltage battery, ADAS sensors and a central ECU
With our expertise across key areas, methods and technologies, we ensure that all components meet the highest safety standards before they reach consumers and the roads. During the development phase, we provide an end-to-end functional safety chain from concept to production. This includes:
- Concept development: Creation of security concepts & architectures for future generations of components, systems and functions
- Implementation & documentation: Ensuring a continuous functional safety chain from concept to production and documentation
- Testing & software: Development of test methods, validation of software and hardware components relevant to functional safety, software requirements and consolidation of activities
- Supplier management: Supporting the OEM in the selection, monitoring and quality assurance of suppliers in functional safety
What results has the Expleo team achieved?
For over 15 years, Expleo has been the OEM’s trusted functional safety partner, taking on major development tasks. Methodology, expertise and strong project–level understanding are key to overcoming challenges. Initially involved in FuSa (Functional Safety) projects for typical vehicle domains such as body and interior, Expleo’s successful performance has expanded collaboration in increasingly complex vehicle systems. Today, Expleo plays a critical role in developing safety-critical components and is recognised as a key FuSa partner, particularly in high-voltage systems and supplier management for ADAS sensors and central ECUs.
Can Expleo also support my company in the domain of RAMS or functional safety?
Yes. We offer comprehensive services in the field of Reliability, Availability, Maintainability, Safety (RAMS) and functional safety (FuSa / ISO 26262) for software, products and systems.
Get in touch with us
We would be pleased to demonstrate how we can support you in functional safety.