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Case Study

E-check app: Implementing DDMS digital tools for electrical harness​

Bold ambitions​

  • Electrical Harnesses: bundle of single electrical wires fulfilling an aircraft signal or power connectivity function.
  • Mismatch within engineering data set is one of the most expensive manufacturing pain points in aeronautics, often creating delays in production.
  • As the process involves many stakeholders, securing data consistency throughout is essential to avoid discrepancies, installation and fitting issues.

Reliable solutions​

  • Expleo created the E-check app to centralise and simplify the process.
  • The app compares millions of data points from many inputs/sources with a model-based systems engineering (MBSE) approach.
  • App automates consistency, produces real-time reports, provides data analysis and checks quality – helping anticipate problems.
  • App constantly updated; 4th release.
  • Services delivered: 
    • Consulting: Global Methodology proposal incl. automation and tutorial for the process steps, on-request root cause & corrective actions definition.
    • Systems Engineering and Development of application (Taksy / CatiaV5) 
    • Architecture & Integration: Full stack and front-end coding 
    • Product & Process Lifecycle Management
    • Data Analytics
    • ESI Quality
    • Part of Expleo’s DesignSmart, DataSmart and RPA digital offerings

Client benefits​

  • Real E2E digital continuity for harness definition as part of new digital toolsets implementation.
  • Very positive feedback: app helpful in real production; increasing number of users in different departments.
  • Can be combined to innovative 3D Viewer to generate proper topologies for enhanced ESI quality, data continuity and global cost saving.
  • Could be used by other clients and sectors.